We’re in the middle of a significant transformation regarding the way we produce products. Thanks to the digitization of manufacturing. This transformation is so exciting that it is called Industry 4.0 to represent the fourth revolution that has taken place in the manufacturing sector. From the first industrial revolution (mechanization using water and steam) to mass production and assembly using electricity in the second, what will the fourth industrial revolution continue? has started in the third with the application of computers and automation and will improve it with smart technologies and autonomous systems powered by data and machine learning. Although some consider Industry 4.0 to be just another marketing buzzword, the changes taking place in the manufacturing industry deserve our attention.
Industry 4.0 optimizes the computerization of Industry 3.0
When computers were introduced in Industry 3.
0, it was groundbreaking with the addition of completely new technology. Today and in the future, as Industry 4.0 develops, computers are connected and communicate with each other to make final decisions without human intervention. The combination of cyber-physical systems, the Internet of Things and the Internet of Systems makes Industry 4.
0 possible and the smart factory a reality.
With the help of smart machines that become smarter with access to more data, our factories will be more efficient, more productive, and less wasteful.
Ultimately, it is this network of machines digitally connected to each other, creating and sharing information that creates the real power of Industry 4.
0.
Industry 4.0 applications today
While many organizations are still in denial about the impact that Industry 4.
0 could have on their business or are struggling to find the talent or knowledge needed to know how to best apply it to their business.
their own use cases, many other organizations are now making changes and preparing for a future where intelligent machines and solutions will improve their business.
Here are some possible applications:
Identify opportunity: As connected machines collect huge volumes of data that can inform maintenance, performance and other issues, and analyze that data to identify patterns and insights that humans cannot in a reasonable time frame, Industry 4.
0 offers manufacturers the opportunity to quickly and efficiently optimize their operations by knowing what needs special attention.
Using data from its equipment sensors, a gold mine in Africa identified an oxygen concentration problem during the filtration process.
Supply Chain and Logistics Optimization: Connected supply chains can adjust and adapt as new information becomes available.
If weather delays hinder shipments, connected systems can proactively adapt to this reality and change production priorities.
Automated equipment and vehicles: Some shipping yards operate automated cranes and trucks to streamline operations when receiving shipping containers from ships.
Robot: Once reserved for large companies with equally large budgets, robots are now more affordable and accessible to organizations of all sizes.
From picking products in warehouses to preparing them for shipping, autonomous robots can help manufacturers quickly and safely.
Robots move goods around Amazon warehouses, while reducing costs and making better use of floor space for the online retailer.
Additive manufacturing (3D printing): This technology has improved significantly over the past decade and has moved from being used primarily for prototyping to actual manufacturing.
Advances in the use of metal additive manufacturing have opened up many manufacturing possibilities.
Internet of Things and Cloud: A key element of Industry 4.
0 is the Internet of Things, characterized by connected devices.
This not only facilitates internal operations but through the use of a cloud environment where data storage, devices and operations can be optimized by leveraging knowledge of other users using the same device or allowing small companies to access technologies that they otherwise would not have access to.
otherwise have access.
capable of doing it yourself.
Although Industry 4.
0 is still evolving and we may not have the full picture in 30 years, companies adopting these technologies are realizing the potential of Industry 4.
0.
These same companies are also wondering how to upskill their current workforce so they can take on the new job responsibilities created by Internet 4.
0 and recruit new employees.
have appropriate skills.
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